Polyeser Bcf Spinning and Drawing Machine

• Type: Spinning Production Line
• Automation: Automation
• Spinning Method: Extrusion
• Processing Material: Chemical Fiber
• Producing Process: Chemical Fiber Spinning Equipment
• Certification: CE, ISO9001: 2000
• Warranty: 12 Months
• Customized: Customized
• Condition: New
• After-sales Service: 7/24
• Material Handled: Pet, PE, PP, PA6
• Machine Tools: CNC Center
• Production Quantity: 1000sets/Year
• Lead Time: 60-90 Days
• Certificate: CE, ISO, SGS
• Transport Package: Woode Box with Plastic Films
• Trademark: HY
• Origin: China
• HS Code: 8448209000
• Production Capacity: 300sets/Year

Product Description

PA6/PP/PET spinning machine is applied to produce the newest one-step dfferential fibers crrnty all over the world and can meet many different customerdemands.

Three sets of extruders can be used to produce tri-coloror three dfferent colored BCF yarns

The main features

1. Screw is lengthened, frequency and pressure regulating instruments are imported brands

2. Melt-stay time is short, there is no dead corner for cleaning of energy-saving spinning beam, melt piping system is equipped with a tic mixer for good mixing homogenizing effect.

3.Spinning beam is specially designed, can not only spin single-color yarn but also three-color yarn.

4.Top-mounted spinning back, which is easy for workers to make spinning operation. Big-face spinnere makes it possible to spin fine y n. Screw is with appropriate L/D ratio.

5.Slow cooling is to improve the quality of yarn.

6. Chamber quenching system, air is uniform and stable, with quick cooling device which is good for filament.

1. Model JWP218-2 PET (BCF-2position single-color) Spinning Machine

2. Usage
It is applied to PET/BCF carpet yarn.

3. Main specifications & technical parameters:
3.1 Titer range of finished yarn (den.)  1000-3600D
3.2 Winding Speed
3.2.1mechanical speed (m/min)            2800
3.2.2 Max. Technical speed (m/min)         1800
3.3 Quantity of positions               2
3.4 Ends per position                  3
3.5 Efficiency                          0.96
3.6 Spinning speed:                     1600(1500-2000)
1800×1600×2×3×1440×0.96
3.7 Rated capacity(Based on 1800D ) = -----------------------------------------------=2.65T
                         9000×1000×1000  
3.8 Distance between two positions        1500
3.9 Bobbin size:           Φ94×Φ108×306.7
3.10 Max.yarn cake size (mm)           Φ360×270
3.11 Max.weight:16kg
Part two: Configurations and equipment list

SN.	Name	Qty	Specifications	Remark
	Injection molding machine	1set	a. Weighing type b. One mater batch c.PLC control, imported world famous brand electrical components	Optional
	Extruder	1set	a. Screw diameter: Φ110 b. L/D=25/1 c. Driving power: 45KW d. Heating power:42KW e.Temperature tester:PT100 f. Heating zone: 6pcs g. Screw rev:20-70rmb h.Inverter from Yasukawa,Japan i. Low-trough screw
	Spinning beam	1set	a.Type: single side operation b. 2position/beam c.Ends/Positon d.Uniform-temperature method: biphenyl steam e. Designed temp. 310ºC d. Beam surface termperature: ≤60ºC f. Beam designed pressure: 0.22MPa g.Melt pipe designed pressure: 35Mpa e. Heating power:30kw, heated by electrical bar
	Spinning pump drive	6pcs	a. Motor: 1.5KW b.Qty of holes of Inlet and outlet: 1/3 c. Transmission ratio:71:1
	Spinning pump	6pcs	a.Type:JRA3*10                                                       b. Specification:3×8cc/rev:
	Spinning pack	36set	a.Type: Rectangular, top-mounted b.Qty of spin pack:35(1:2configuration) c.Qty of spinneret: one spinneret/spin pack                          d. Filtering method: sand + filter net e. Designed pressure: 35Mpa
	Spinneret	36set	a.Shape:Round b.Dia.: Φ110mm c.Clover type d. No. of filament:48F-60F
	Quenching chamber	2sets	a.Cross air quenching                                   b.Doors are opened upward and downward c. Filtering and uniform-pressure method: beehive plate + perforated plate
	Chilling unit and cooling tower (including inner-connection pipes)	1set	By customer, because it is central control air conditioner, the Seller cannot supply	By buyer
	Yarn chimney	1set	Type: Y shape
	Spinning pump controlling box	6sets	a. Inverter control:3sets
	Extruder temperature control box	1set	Vertical Size:800x600x2000mm Temperature meter:RKC Other electrical elements: Top Chinese brand, CHNT and Delixi
	Extruder drive control	1set	a. Vertical b. Size:800x600x2000mm c. Inverter:Yasukawa,Japan d. Other electrical elements: Top Chinese brand, CHNT and Delixi
	Winding system
	Drawing machine structure	2sets	Position distance: L*H:1600*2100 Material: carbon steel Surface: Stainless steel 304 with thickness of 1.5mm
	Yarn suction system	2sets	a.Air amplifier:1pcs b.SOV solenoid valve(220V)1set
	Spin finish unit	2sets	Type: Singe side double spaying nozzle Oiling panel and oil collector Pump: 9×0.08cc/rev Motor:0.09kw Transmission ratio :1:35 Control method: inverter control
	Stainless steel spin finish tank	2pcs
	Pre-intermingling unit	2sets	3 ends
	Yarn collector	2sets
	Bulking machine	2sets
	Godets
	Input godet(GR1)	2sets	Specification: 150×250 Coated by Chrome Motor power: synchronous motor 1.5kw d.  Inverter control
	Separate godet(FR1)	2sets	Specification: 50×250 Coated by Ceramic Passive
	Pre-drawing godet(GR2)	2sets	Specification: 190×350 Coated by ceramic Motor power: synchronous motor 3.0kw/6pole Inverter control Heating power:5.5kw, high frequency and 3 zone heating Rotary transmitting temperature control
	Yarn separating roller(FR2)	2sets	Specification: 65×350 Coated by Ceramic Passive
	Drawing godet (GRe-GR4, with heat preservation cover)	2sets	Specification: 190×350 Coated by ceramic Motor power: synchronous motor 3.0kw/4pole Inverter control Heating power:5.5kw, high frequency and 3 zone heating Rotary transmitting temperature control
	Bulking machine	2sets	Three-dimensional hot coiling Heating method: electric heating pipe Heating power:5kw Designed temperature:310ºC Operating pressure:0.4-0.65Mpa Air consumption: 18m3/h maximum
	Cooling rotary roller	2sets	a.Spec. 400×Φ70×1.5 b.Motor power:0. 22kw c.Transmission ratio: 1:20 d.Inverter control
	Tension micro-adjustment device	2sets
	Yarn separating roller	2sets	Specification: 50×250 Coated by Ceramic Passive
	Intermingling tension adjusting roller	2sets	Specification: 160×250 Coated by hard chrome and polished Motor power: synchronous motor 2.2kw/4pole Inverter control
	Intermingling unit (including silencing hoop)	2sets	a.3end/position b.20-30dot/min c. Operating pressure: less than 0.6Mpa d. Air consumption: 120m3/h maximum
	Yarn separating roller(FR4)	2sets	a. Specification: 50×250 b. Coated by Ceramic c. Passive
	Drawing godet (GR5-GR6, with heat preservation cover)	2sets	a. Specification: 160×250 b. Coated by ceramic c. Motor power: synchronous motor 2.2kw/4pole d. Inverter control e. Inverter:3.7kw
	Winder	2sets	Model: JHB635 Mechanical speed(m/min) :1800 Quantity of yarn cake per position:3pcs Stroke:270mm Max.yarn cake size (mm) Automatic exchanger
	Centrifugal blower	2sets	Power:7.5kw Bulking machine, cooling roller and intermingling unit share the centrifugal blower.
	Suction gun	2sets
	Winding and drawing control box	2sets	11KW             2pcs 4KW        2pcs 5.5KW                 8pcs

Part three: Miscellaneous

1. Power supply

1. 1. 1. Rated Voltage: 380V/220V±5%
      2. Phases: 3P/4wires
      3. Rated Frequency:50HZ±1.0%

2. Cooling Water

1. 1. 1. Pressure:≥0.2Mpa
      2. Inlet temp.(inlet):≤32ºC
      3. PH value:6.5-7
      4. Total hardness:≤12 DH
      5. TDS:≤400 ppm
      6.  

3. Compressed air consumption for various meters:

1. 1. 1. Pressure: ≥0.6MPa
      2. Dew point:-20ºC
      3. Temp.: normal temperature
      4. Requirements: Oil-fee, solid impurities free

 
4. Compressed air consumption for spray guns:

1. 1. 1. Pressure: ≥0.7MPa
      2. Temp.: Normal temperature
2.