Monofilament Filling Machine, Extrusion Machine

• Type: Spinning Production Line
• Automation: Automation
• Spinning Method: Extrusion
• Processing Material: Chemical Fiber
• Producing Process: Chemical Fiber Spinning Equipment
• Certification: CE, ISO9001: 2000
• Model NO.: HY-380-1
• Warranty: 12 Months
• Customized: Customized
• Condition: New
• After-sales Service: 7/24
• Machine Tools: CNC Center
• Raw Material: PP,PE,Pet,PA6,Nylon,
• Production Quantity: 1000sets/Year
• Color: Beautiful
• Lead Time: 45-60 Days
• Transport Package: Woode Box with Plastic Films
• Trademark: HY
• Origin: China
• HS Code: 8448209000
• Production Capacity: 300sets/Year

Product Description

Applications:
Suitable for PA6 PA66 Nylon melt spinning with multi-drawing and setting in production of PA6 filament FDY.
The main features

1.The service life-span of the screw is prolonged due to specially designed screw structure, and special metal coating for both screw and barrel.

2.The perfect combination of stage heater and monomer suction design not only guarantees the prevention of sheathe core structure in the process of filament cooling solidification but also a good suction effect.

3. Multi-stage drawing and thermal-set way can meet the production requirement of different property PP industrial yarn. 

4.The hot godet is induction heated.

5. Using automatic winder, high auto-doffing rate, low waste yarn rate , good package formation.


Part one. Machine model, name and main technical parameters
1. Machine model and name
HYP301B-1 PA-FDY spinning machine (High tenacity/ Raw material PA)
2. Usage
This whole set of machine is use PA (polyamide) as raw material spin FDY (full drawing yarn). One position and ten ends per position which can make high output per day.

3. Main specifications and technical parameters
3.1 Finished Yarn Titer range: 200-1,000D
3.2 Winding speed
Max. Mechanical speed (m/min)             4,500
Max. Technical speed (m/min)              2,800- 4,000
3.3 Spinning position                       2
3.4 Ends per position                    10(≤450D)
                                        5(450-1,000D)
3.5Position distance                       2000
3.6Screw diameter                        Φ65
3.6 Total installed power(KVA)              135KW
3.7Daily output (T/day, based on 400d)        1.8T/day
3.9Drawing zone                          3

Part two configurations:

SN.	Name	Q`ty	Specification	Remark
	Extruder	1set	Horizontal Diameter: Φ65 L/D25:1(including pin) Driven power:18.5Kw) Heating power:18kw Screw trough: deep trough AV motor, frequency inverter Pressure transducer
	Extrusion head(Measuring head)	1set	Heating method: Jacket heating Designed temperature 310°C Designed pressure Jacket:1.95kg/cm Melt pipe:250kg/cm
	melt pipe and pre-filter system Automatic	1set	Melt pipe: Designed temperature 310°C Designed pressure Jacket:1.95kg/cm Melt pipe:250kg/cm B.Pre-filter Area: 2×0.5m² Precision: ≤40µm Heating method: Biphenyl steam Including: pressure & temperature indicating system
	Spinning beam &Biphenyl boiler	1set	1position/beam Bottom-mounted Biphenyl heating Designed-temperature 310°C Designed beam pressure: 0.45Mpa Quantity of positions:2 Position distance:2000mm Melt valve: Needle valve 8ends/position Biphenyl boiler (200L) 1pcs Including safety devices: electro connecting pressure gauge explosion-proof membrane module double relief valve group Alarm for fuse-brown level gauge Valves,flanges for Biphenyl circulation system Black lead wound gasket Seamless pipes for Biphenyl circulation system Elbows,T-joints,  standardized parts and components etc. 4.10 Monomer suction machine 1set,made of stainless steel/with air blower
	Spinning pump motor	1set	1.Driving method: One motor drives  one drive g shaft 2.Vertical 3.Motor power:1.1kw 4.Speed ratio of Planet reducer:59
	Spinning pump	1set	1.star-type 2.Spec:JRG8*4.0CC/Rev
	Spinning pack	20sets	7.1 Cup shape/bottom-mounted 7.2Filter-ingmethod:         Sea sand + metal net 7.3 Quantity of ends: 1 spinneret/1pcs 7.4 Designed pressure:350kg/cm
	Spinneret	20pcs	8.1Diameter of Spinneret(mm)  Φ95 8.2 Quantity of spinneret 20pcs 8.3 Specification: round hole
	Quenching chamber	1set	9.1Crossing quenching 9.2quenching area: 1400Lx1600W(Subject to change) 9.3Including quenching  regulator ,honeycomb
	Bottom structure of of quenching chamber	1set
	Back-up structure of of spinning pack	1set
	Bracket of spinning pump driving device	1set
	Yarn chimney	1set
	Spin finish liquid unit	2position/1set	Spray nozzle spin finish pump:10×0.16cc/rve 2pcs spin finish pump driving device: 2pcs oiling nozzle 10pcs  α-Al2O3 filament guide 10pcs α-Al2O3 oiling reservoir:1pcs     Spin finish roll Roll size:ID150 x L350(2pcs) Roll motor: timing motor
	House of winder	1position/set	Stainless steel tangle jet  10sets and tingle frame
	Automatic Winder	1set	1.Model:JW835,imitated from Barmag 2.Mechanical Speed:max:4500m/min 3.Jaw length: 1380mm 4.Jaw is action wheel 5.Ratio:10 6.Paper bobbin size: 110I×124O×138Lmm (10yarn packages);  110I×124O×276Lmm(5yarn packages) 7.Max.yarn package weigh:15kg
	Hot godet (including heat over)	8sets	First draft godet  2sets (Low temp,low speed) a.Model: RGJ-50C b. Size: Φ220×350mm c.Operation length:280mm d.Speed: 1,000-3,500m/min e.Induction heating temp. 9.0KW f.Max.temp.of work zone: 200°C ,distribution precision: ±1.5°C g.Motor:4.5kw, 4-pole,Permanent Magnetic Synchronous h.Surface: sand blasting 2.Second draft godet 2sets  (High temp,high  speed) a.Model: RGJ-50C b. Size: Φ220×350mm c.Operation length:280mm d.Speed: 1,000-5,000m/min e.Induction heating temp. 9.0KW f.Max.temp.of work zone: 220°C,distribution precision:±1.5°C g.Motor:4.5kw, 4-pole,Permanent Magnetic Synchronous h.Surface: Ceramic Coating, sand blasting 3.Third draft godet 2sets a.Model: RGJ-50C b. Size: Φ220×350mm c.Operation length:280mm d.Speed: 1,000-5,000m/min e.Induction heating temp. 9.0KW f.Max.temp.of work zone: 220°C,distribution precision:±1.5°C g.Motor:4.5kw, 4-pole,Permanent Magnetic Synchronous h.Surface: Ceramic Coating, sand blasting 4. Fouth draft godet 2sets a.Model: RGJ-50C b. Size: Φ220×350mm c.Operation length:280mm d.Speed: 1,000-5,000m/min e.Induction heating temp. 9.0KW f.Max.temp.of work zone: 220°C,distribution precision:±1.5°C g.Motor:4.5kw, 4-pole,Permanent Magnetic Synchronous h.Surface: Ceramic Coating, sand blasting
	Cooling godet	1set	a.Specification:Φ160×350mm b.Motor:4.5kw, 4-pole,Permanent Magnetic Synchronous c.Surface: Chrome Coating
	Screw control box	1set	1.Type: with front and back doors 2. Equipped with RKC meters,5pcs 3. platinum resistance Pt100 4. Frequency Inverter is from Sanken, Japan. 18.5kw, 1pcs 5.size:L×W×H=800×600×2000mm
	Spinning pump control box	1set	1.Type: with front and back doors 2. Frequency Inverter is from Sanken, Japan. 4.0kw, 1pcs 3.size: L×W×H=800×600×2000mm
	Spinning temperature control box	1set	1.Type: with front and back doors 2. Pressure sensor F900 3. platinum resistance Pt100 4.size: L×W×H=800×600×2000mm
	Winding control box	1set	1.Type: with front and back doors 2. Frequency Inverter is from Sanken, Japan. 5.5kw, 2pcs 3.size:L×W×H=800×600×2000mm
	Hot godet control box	1set	1.Type: with front and back doors 2. Frequency Inverter is from Sanken, Japan. 3.size:L×W×H=800×600×2000mm 4. One frequency inverter  controls a pair of hot godets. Two frequency inverter(15kw) controls two separate temperature godets. Two low temperature 11KW*2.

                        

Part three: Miscellaneous

1. Power supply

1. 1. 1. Rated Voltage: 380V/220V±5%
      2. Phases: 3P/4wires
      3. Rated Frequency:50HZ±1.0%

2. Cooling Water

1. 1. 1. Pressure:≥0.2Mpa
      2. Inlet temp.(inlet):≤32°C
      3. PH value:6.5-7
      4. Total hardness:≤12 DH
      5. TDS:≤400 ppm
      6.  

3. Compressed air consumption for various meters:

1. 1. 1. Pressure: ≥0.6MPa
      2. Dew point:-20°C
      3. Temp.: normal temperature
      4. Requirements: Oil-fee, solid impurities free

 
4. Compressed air consumption for spray guns:

1. 1. 1. Pressure: ≥0.7MPa
      2. Temp.: Normal temperature
2.