PP Fully Drawn Polypropylene Multifilament Spinning Lines/ FDY Yarn Spin Draw Wind Machine

• Type: Spinning Production Line
• Automation: Automation
• Spinning Method: Extrusion
• Processing Material: Chemical Fiber
• Producing Process: Chemical Fiber Spinning Equipment
• Certification: CE, ISO9001: 2000
• Warranty: 12 Months
• Customized: Customized
• Condition: New
• After-sales Service: 7/24
• Material Handled: PE, PP, ABS, PVC, EPS, PA6, PA66
• Certificate: CE, ISO, SGS
• Production Quantity: 1000sets/Year
• Machine Tools: CNC Center
• Color: Beautiful
• Transport Package: Woode Box with Plastic Films
• Trademark: HY
• Origin: China
• HS Code: 8448209000
• Production Capacity: 300sets/Year

Product Description

 

Applications:
Suitable for PP melt spinning with multi-drawing and setting in production of PP FDY.
The main features

1.The service life-span of the screw is prolonged due to specially designed screw structure, and special metal coating for both screw and barrel.

2.The perfect combination of stage heater and monomer suction design not only guarantees the prevention of sheathe core structure in the process of filament cooling solidification but also a good suction effect.

3. Multi-stage drawing and thermal-set way can meet the production requirement of different property PP industrial yarn. 

4.The hot godet is induction heated.

5. Using automatic winder, high auto-doffing rate, low waste yarn rate , good package formation.

1. Model JWP318-1 PP FDY spinning machine

2. Usage
It is applied to PP-FDY (High-Tenacity)

3. Main specifications & technical parameters:
3.1 Titer range of finished yarn (den.)  100-1500
3.2 Winding Speed
3.2.1Mechanical speed (m/min)            3500
3.2.2 Max. Technical speed (m/min)         2500(2000-2500 normally)
3.3 Quantity of positions               1
3.4 Ends per position                  8 (£500D);6(³600D)
3.5 Distance between two positions        3200
3.6 Max.yarn cake size (mm)           Φ400×100(200)
3.7 Rated capacity (T/day)        0.9T(based on 200D); 1.5T(based on 1200D)
 3.9.1Extruder
Dia(mm) Φ80
L/D ratio 30:1
3.9.2 Spinning pump JRA4×4.8cc
3.9.3 Spinneret (mm) Φ140
3.9.4 Paper bobbin(mm)(ID×L) Φ94×115(3ends); Φ94×230(3ends)
3.9.5 Fiber finish (oiling) Spin finish roll
3.9.6 Draft zones 4


Part two: Configurations and equipment list

SN.	Name	Qty	Specifications	Remark
	Hopper	1set	a. Stainless steel b. Volume:Φ1000×600
	Vacuum loader	1set	Re-enforced hose:15M
	Extruder	1set	a. Screw diameter: Φ80 b. L/D=30/1 c. Driving power: 18.5KW d. Heating power: 20KW e. Heating zone: 5pcs f. Screw rev:20-70rmb g. Max. capacity:75kg/h
	Spinning beam	1set	a. Installation method: top mounted b. Uniform-temperature method: biphenyl steam(heat-transfer oil) c. Designed temp. 310ºC d. Melt pipe designed pressure: Before pump:25 Mpa, after pump:35Mpa e. Heating power:26kw f. Stop valve:4pcs
	Heat-preservation beam	1set
	Spinning pump drive	4pcs	a. Motor: 1.1KW*4 b. Driving method: vertical c. Speed reducer:59:1
	Spinning pump	4pcs	a.Type:JRA4*10CC/r*4pcs
	Spinning pack  (Each spin pack has two spinnerets)	16pcs	a.Spinneretdiameter:Ø140mm                           b. Filtering method: filter net c.Quantity of spinneret:16pcs
	Quenching chamber	1set	a.Quantity of Air window position:1positon                                  b.Quenching area of each window: 2100×1600mm c. Filtering and uniform-pressure method: beehive plate + perforated plate d. Air regulator + pipes+ heat exchanger + air motor+ air filter
	Quenching chamber air conditioner	1set	a. Air motor(5.5kw)+ heat exchanger 1set b. Air temperature sensor+air temperature meter& control units+ air motor frequency inverter control system
	Winding machine	1set	a. Finish applicator: Φ150X350(L) b. Fiber finish (oiling) :oil roll c.Rev:10-40rpm d. Timing method:  Stepless frequency converter timing
	Hot godet	10sets	a. Specification: Φ210X350 b. Heating power: 8kw. c.Motor power: synchronous motor 3.6kw d. Heating method: Induction single zone heating e. Coating: Chrome f. Direction adjustment: 360^o adjustable g. heat insulation method: air cooling
	Tangle unit/ Intermingling unit	1set	tangle jet:8sets (Double row intermingling) Network density:20Knots/m
	Take-up Winder	1set	a. Model: JHA635 b. Quantity of yarn package per position:8pcs c. Max. yarn cake size:Φ400×100 d. Mechanical speed(m/min) :3500 e. Winding power:1.5kw*4 f. Bobbin Chuck:920×Φ94(L*OD)     g. Auto Doffing
	Suction gun	1pcs
	Spinning chimney	1set	1600mm×150mm(L*W)
	Spinning temperature control box	1set	a. Single point self-control b. RKC meters Screw heating zone: 5pcs Screw extruding head :1pcs Pre-filter:2pcs Beam: 1pcs Spare parts:1pcs c. Temp. control precision ±0.5ºC
	Spinning pressure control box	1set	a. Pressure is controlled by frequency converter AC, frequency converter is from FUJI, Japan b. Before and after filtering pressure to be indicated on the surface of the control box c. The screw extruder is equipped asynchronous AC Motor, with frequency converter timing and brake d. Frequency converter :18.5kw E.Pressure system: Sando, famous brand in China
	Spinning pump drive control box	1set	a. It is controlled by one frequency converter(4.0kw) and control one metering pump motors b. frequency converter is from FUJI, Japan(4.0kw):1pcs
	Draw hot godet control box	1set	a. Single point self-control b. Equipped with RKC meters, and the each heating godet temp. is controlled by each counterpart thermo-meter. c. Temperature control precision: ±0.5 d. The temperature is made by air, and the air volume is adjustable e. Thermo meters:18pcs
	Winding and drawing control box	1set	a. One frequency inverter (11kw) controls a pair of heating godets. It is equipped with AC frequency inverter. b. Frequency Inverter is from Sanken, Japan. which can prevent instant-stop and inverse drawing.
	PLC, human-machine interface	1set

Part three: Miscellaneous

1. Power supply

1. 1. 1. Rated Voltage: 380V/220V±5%
      2. Phases: 3P/4wires
      3. Rated Frequency:50HZ±1.0%

2. Cooling Water

1. 1. 1. Pressure:≥0.2Mpa
      2. Inlet temp.(inlet):≤32ºC
      3. PH value:6.5-7
      4. Total hardness:≤12 DH
      5. TDS:≤400 ppm
      6.  

3. Compressed air consumption for various meters:

1. 1. 1. Pressure: ≥0.6MPa
      2. Dew point:-20ºC
      3. Temp.: normal temperature
      4. Requirements: Oil-fee, solid impurities free

 
4. Compressed air consumption for spray guns:

1. 1. 1. Pressure: ≥0.7MPa
      2. Temp.: Normal temperature
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