Polyester FDY Industrial Yarn Spinning Line

• Type: Spinning Production Line
• Automation: Automation
• Spinning Method: Extrusion
• Processing Material: Chemical Fiber
• Producing Process: Chemical Fiber Spinning Equipment
• Certification: CE, ISO9001: 2000
• Model NO.: HY-380-1
• Warranty: 12 Months
• Customized: Customized
• Condition: New
• After-sales Service: 7/24
• Production Quantity: 1000sets/Year
• Material Handled: Pet, PE, PP, ABS, PVC, EPS, PA6
• Machine Tools: CNC Center
• Certificate: CE, ISO, SGS
• Lead Time: 60-90 Days
• Transport Package: Woode Box with Plastic Films
• Trademark: HY
• Origin: China
• HS Code: 8448209000
• Production Capacity: 300sets/Year

Product Description

PET Industrial Yarn (High tenacity) Spinning & Drawing Machine

Applications:
With multi-stage drawing and thermal setting process, the machine is suitable for production of high tenacity, low shrinkage polyester industrial yarn in melt spinning.

1. Model JWP318-2 PP FDY spinning production line

2. Usage
It is applied to PP fully drawn yarn

3. Main specifications & technical parameters:
3.1 Titer range of finished yarn (den.)  300-1000
3.2 Winding Speed
3.2.1mechanical speed (m/min)            3500
3.2.2 Max. Technical speed (m/min)         2400
3.3 Quantity of positions               2
3.4 Ends per position                  12
3.5 Distance between two positions        2500
3.6 Max.yarn cake size (mm)           Φ420×120
3.7 Rated capacity (T/day)              4.8T(based on 600D) Theoretical output/Actual output maybe less than 4.8T,it depends
3.9.1Extruder
Dia(mm) Φ120
L/D ratio 30:1
3.9.2 Spinning pump JRA6×6cc
3.9.3 Spinneret (mm) Φ120
3.9.4 Paper bobbin(mm)(ID×L) Φ110×115
3.9.5 Fiber finish (oiling) Spin finish roll
3.9.6 Draft zones 4


Part two: Configurations and equipment list

SN.	Name	Qty	Specifications	Remark
	Hopper	1set	a. Stainless steel b. Volume:Φ1000×600	s
	Extruder	3sets	a. Screw diameter: Φ120 b. L/D=30/1 c. Driving power:  45KW d. Heating power: 40KW e. Heating zone: 6pcs f. Screw rev:20-70rmb g. Max. capacity:200kg/h
	Spinning beam(2position-1body)	1set	a. Installation method: top mounted b. Uniform-temperature method: biphenyl steam(heat-transfer oil) c. Designed temp. 310ºC d. Melt pipe designed pressure: Before pump:25 Mpa, after pump:35Mpa e. Heating power:30kw f. Stop valve:4pcs
	Heat-preservation beam	1set
	Spinning pump drive	4pcs	a. Motor: 1.1KW*4 b. Driving method: vertical c. Speed reducer:59:1
	Spinning pump	4pcs	a.Type:JRA6*6CC/r2pcs
	Spinning pack	48pcs	a.Spinneretdiameter:Ø120mm   48pcs                        b. Filtering method: filter net
	Quenching chamber	2sets	a.Quantity of Air window position:1positon                                  b.Quenching area of each window: 2000×1800mm c. Filtering and uniform-pressure method: beehive plate + perforated plate d. Air regulator + pipes+ heat exchanger + air motor+ air filter
	Quenching chamber air conditioner	2sets	a. Air motor(5.5kw)+ heat exchanger 2sets b. Air temperature sensor+air temperature meter& control units+ air motor frequency inverter control system. Chiller to be supplied by the Buyer itself.
	Drawing winding machine	2sets	a. Finish applicator: Φ150X400(L) b. Fiber finish (oiling) :oil roll c.Rev:10-40rpm d. Timing method:  Stepless frequency converter timing
	Hot godet	20sets	a. Specification: Φ190X400 b. Heating power: 8kw. c.Motor power: synchronous motor 3.6kw d. Heating method: Induction single zone heating e. Coating: Chrome f. Direction adjustment: 360^o adjustable g. heat insulation method: cir cooling
	Tangle unit/ Intermingling unit	2sets	tangle jet:24sets (Double row intermingling) Network density:20Knots/m
	Winder	2sets	a. Model: JWA835 b. Quantity of yarn package per position:12pcs c. Max. yarn cake size:Φ420×120 d. Mechanical speed(m/min) :3500 e. Winding power:1.5kw*4 f. Jaw:1380×Φ110(L*OD) automatic replacement
	Candle core filter	1set	250mu
	Suction gun	2pcs
	Spinning chimney	1set	Φ111×Φ125×115mm
	Spin finish system	2sets	Double rows
	Spinning temperature control box	1set	a. Single point self-control b. RKC meters Screw heating zone: 6pcs Screw extruding head :1pcs Pre-filter:1pcs Beam: 1pcs Spare parts:1pcs c. Temp. control precision ±0.5ºC
	Spinning pressure control box	1set	a. Pressure is controlled by frequency converter AC, frequency converter is from Fuji Japan b. Before and after filtering pressure to be indicated on the surface of the control box c. The screw extruder is equipped asynchronous AC Motor, with frequency converter timing and brake d. Frequency converter :45kw
	Spinning pump drive control box	1set	a. It is controlled by one frequency converter(4.0kw) and control one metering pump motors b. frequency converter is from Sanken, Japan(4.0kw):4pcs
	Draw heating godet control box	1set	a. Single point self-control b. Equipped with RKC meters, and the each heating godet temp. is controlled by each counterpart thermo-meter. c. Temperature control precision: ±0.5 d. The temperature is made by air, and the air volume is adjustable e. Thermo meters:20pcs
	Winding and drawing control box	2sets	a. One frequency inverter (11kw) controls a pair of heating godets 5pcs. It is equipped with AC frequency inverter. b. Frequency Inverter is from Sanken, Japan. which can prevent instant-stop and inverse drawing.

Part three: Miscellaneous

1. Power supply

1. 1. 1. Rated Voltage: 380V/220V±50Hz
      2. Phases: 3P/4wires
      3. Rated Frequency:50HZ±1.0%

2. Cooling Water

1. 1. 1. Pressure:≥0.2Mpa
      2. Inlet temp.(inlet):≤32ºC
      3. PH value:6.5-7
      4. Total hardness:≤12 DH
      5. TDS:≤400 ppm
      6.  

3. Compressed air consumption for various meters:

1. 1. 1. Pressure: ≥0.6MPa
      2. Dew point:-20ºC
      3. Temp.: normal temperature
      4. Requirements: Oil-fee, solid impurities free

 
4. Compressed air consumption for spray guns:

1. 1. 1. Pressure: ≥0.7MPa
      2. Temp.: Normal temperature

NOTE: The compressing system to be prepared by the Buyer itself.


Part four : Tool list and spare parts list

A. Tool list

SN.	Name	Qty
	Screw dismantling tools	1set
	Spanners for the spinning pump	2sets
	Spanners for the pump plate	1set
	Auxiliary tools for the pump plate	1set
	Lift rod	1set

B. Spare part list
 

SN.	Name	Qty
	Screw flannel aluminum gasket	2pcs
	Special high temperature resistance thread for the spinning pump	10pcs
	Seal ring	50sets
	Bowl shape ring	100pcs
	Spinning pump drive	1set
	Spinning pump motor	5pcs
	Guide hook	10pcs
	Screw temperature control Solid State Relay(SSR)	1pcs
	Spin beam platinic  resistance	1pcs
	Various pneumatic hoses	1set
	Heating godet heating coils	1pcs
	Heating godet platinic  resistance	3pcs